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Custom-engineered Industrial RO Plants from 500 LPH to 100+ KLD. Manufacturing, installation, AMC across India.
Traders push catalogue RO. We test your water, then build your RO — SS 304 skids, pressure vessels, panels fabricated in-house at Faridabad. Get a free water test & quotation.
Not a trading office. Visit & see fabrication live.
One continuous process — no batch, no compromise. Borewell, municipal, river or recycled water becomes process-ready low-TDS water.
An Industrial RO Plant forces raw water — borewell, municipal, river, or recycled — through a semi-permeable membrane under pressure, removing dissolved salts, hardness, heavy metals, and most microorganisms in a single continuous process.
The result is low-TDS, consistent-quality water suitable for manufacturing, boiler feed, pharma, packaged drinking, or process use — depending on configuration.
Ions India builds from 500 LPH skids for a single line up to 100+ KLD multi-stage systems for large campuses.
Every plant starts with lab water analysis. We size membranes, pumps & pretreatment on your actual TDS, hardness & silica — not a price list.
SS 304 skids, pressure vessels & control panels fabricated in-house. One team from design to installation & AMC.
No catalogue push. Every system sized on actual water report, recovery needs & shift pattern — not generic chart.
Every RO system starts with a water analysis. Raw water TDS, hardness, iron content, silica, and biological load all determine how many pretreatment stages a plant needs — typically some combination of a pressure sand filter, activated carbon filter, and antiscalant dosing — before water reaches the membrane stage.
Skipping this analysis is the single most common reason RO plants fail prematurely, so our engineers size every system around your actual water report rather than a generic capacity chart. We also factor in your required recovery rate, reject water handling plan, and whether the plant needs to run continuously or in shifts, since all of these affect membrane selection and pump sizing.
TDS, Hardness, Iron, Silica, Bio load — Faridabad lab + site sample
PSF + ACF + Antiscalant dosing sized on report, not guesswork
Reject handling, recovery %, continuous vs shift running
HP pump & membrane selected for your water, not catalogue LPH
Industrial RO plants from Ions India are installed for process water in auto components and engineering manufacturing, boiler feed pretreatment ahead of a DM plant, pharmaceutical purified water systems, food and beverage processing, textile dyeing (where consistent low-TDS water directly affects dye uptake and shade consistency), and packaged drinking water production. Each application has different pressure, hygiene, and automation requirements, and our proposals reflect that rather than treating every RO plant as identical.
Process water for washing, cooling, surface treatment. Low-TDS for consistency.
PROCESS WATERAhead of DM plant. Reduces DM load, extends resin life & cuts chemicals.
BOILER + DMHygiene + validation critical. SS skid & sanitary piping.
PHARMA GRADETaste, safety & FSSAI compliance. Consistent TDS batch to batch.
F&B • FSSAILow-TDS affects dye uptake & shade. Hardness = shade variation.
SHADE FIXBIS standards, mineral dosing & bottle line integration.
BIS • 20L JAROnce your plant is fabricated and tested at our facility, our installation team handles on-site mechanical and electrical work, membrane loading, and a multi-cycle commissioning run before formally handing the system to your operators, who receive hands-on training on daily checks, cleaning-in-place (CIP) procedures, and troubleshooting. After commissioning, our AMC packages cover preventive maintenance, membrane and cartridge replacement, antiscalant dosing supply, and priority breakdown response, so your RO plant continues to deliver its rated capacity and water quality for years rather than degrading silently.
Depending on your budget and operational needs, we offer RO plants with anything from basic manual valve control up to fully automated PLC-based systems with touchscreen HMI, automatic CIP triggering, and remote monitoring that alerts your team or ours when pressure differentials or output quality drift outside normal range. For multi-shift or unmanned operation, this level of automation significantly reduces the risk of a slow membrane fouling issue turning into a full plant shutdown before anyone notices.
Every RO plant produces a reject stream — the concentrated water left over after the permeate is extracted — and how that stream is handled matters both for compliance and for water economics. We help clients evaluate options ranging from safe disposal within discharge norms, to reuse in lower-grade applications like floor washing or gardening, to more advanced reject recovery systems that push overall plant recovery higher and reduce raw water intake, which is increasingly relevant as groundwater extraction comes under greater regulatory scrutiny in many industrial belts.
Not catalogue. Not trader. Real manufacturer — lab to AMC coverage.
Capacity, membrane life, RO vs UF, AMC, output loss — sab clear yahin.
Capacity depends on your daily water consumption, raw water TDS, and required recovery rate. Ions India determines exact capacity after reviewing a water test report and your consumption data, rather than recommending a fixed size upfront.
With proper pretreatment and regular cleaning-in-place (CIP), industrial RO membranes typically last 3 to 5 years before replacement, though poor pretreatment or high fouling can shorten this significantly.
RO removes dissolved salts and ions using a dense semi-permeable membrane under high pressure, producing low-TDS water, while ultrafiltration removes suspended solids, bacteria and larger particles using a more open membrane at lower pressure but does not reduce TDS.
Yes, Ions India provides AMC and service support for RO plants from other manufacturers as well, after an initial assessment of the existing system's condition and components.
The most common causes are membrane fouling from inadequate pretreatment, scaling from insufficient antiscalant dosing, and worn high-pressure pump seals; regular monitoring and a proper AMC schedule prevent most gradual output loss.
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